Electric Submersible Pumps (ESPs) Selection, Design, Monitoring, Troubleshooting and Failure Analysis
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Electric Submersible Pumps (ESPs) Selection, Design, Monitoring, Troubleshooting and Failure Analysis
This course provides participants with a complete understanding of Electric Submersible Pump (ESP) systems, covering selection criteria, design principles, performance monitoring, troubleshooting, and failure analysis. It equips professionals with the technical and practical skills required to optimize ESP operations and extend equipment life in various production environments.
Description
Electric Submersible Pumps (ESPs) are one of the most widely used artificial lift systems in the oil and gas industry, offering high efficiency and reliability for a broad range of production applications. However, their success depends heavily on correct selection, design, and monitoring practices.
This course delivers an in-depth exploration of ESP system components, design methodology, performance evaluation, and digital monitoring approaches. Participants will also examine common operational issues, root cause failure analysis, and strategies to minimize downtime and maximize production.
As reservoirs mature and production challenges increase, efficient artificial lift solutions like ESPs become critical for maintaining well productivity. This course introduces participants to the principles and practical aspects of ESP system selection, design, operation, and maintenance.
By the end of this course, participants will be able to:
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Understand ESP system components, functions, and operational principles.
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Select appropriate ESP configurations based on well and reservoir characteristics.
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Apply design methodologies to ensure optimal ESP performance.
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Monitor ESP performance using real-time data and diagnostic tools.
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Identify and troubleshoot operational problems effectively.
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Perform systematic failure analysis and implement corrective measures.
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Apply digital technologies for predictive maintenance and performance optimization.
The course combines instructor-led presentations, technical discussions, and interactive exercises. Participants will analyze field data, review design examples, and study real failure cases. Practical sessions include problem-solving activities focused on ESP selection, design optimization, and troubleshooting techniques to reinforce learning and field applicability.
Improved ESP reliability and reduced system downtime.
Enhanced production efficiency and cost-effectiveness.
Strengthened in-house expertise in ESP system design and diagnostics.
Better utilization of digital monitoring tools for performance tracking.
Reduced maintenance costs through proactive failure prevention strategies.
Deeper understanding of ESP systems and operational optimization.
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Strengthened ability to diagnose and solve ESP-related issues.
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Increased confidence in handling field challenges and decision-making.
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Enhanced technical competence for career advancement in production operations.
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Hands-on exposure to real-world case studies and diagnostic techniques.
Production and Petroleum Engineers
Artificial Lift Engineers and Specialists
Field and Operations Engineers
Maintenance and Reliability Engineers
ESP Design and Application Engineers
Technical Advisors and Project Managers
Review of Fundamentals
Nodal analysis, VLP and IPR
Requirement for Artificial lift
Determining Well Production Capacity
Introduction to ESP system
ESP Pump
ESP System Selection and Equipment Sizing
Calculation of Total Dynamic Head
Free Gas into Pump Calculations
Full Equipment Selection
ESP design inputs data sheet.
Complete Design using Software
ESP components, materials and their Features
ESP Pump
Intakes and gas separators overview
ESP Motor
ESP Seal Section
ESP components, materials and their Features
ESP Cable design and operation
Miscellaneous ESP Equipment (Gas handler, chemical injection sub, chemical screens, sand screens, motor shroud….)
Surface Equipment
Downhole Sensor
ESP Monitoring
Monitoring and troubleshooting
Running Amp
Down hole sensor data
Troubleshooting
Control methods
Remedial actions
Surveillance and Troubleshooting of ESP system
ESP Surveillance guidelines
Real-time Monitoring
ESP Troubleshooting practices
Actual Troubleshooting cases ( + 15 different Case)
ESP operation problems and Examples
Motor problems
Shaft problems
Corrosion problems
Scale problems
Cable problems
Formation damage
ESP Operating Problems and Failure analysis "DIFA Process"
ESP Operational Problems
Scaling, scale types, removal and inhibition
General Causes of Failures
ESP Teardown Analysis "All components one by one"
Failure Tracking and Classification case study
Run life Estimation
ESP Design Software
Introduction to software
Software quick view and preparation
IPR input data
VlP input data
Equipment selection and design
ESP Design Software
ESP design using software
Inserting a new pump into the software
Design examples
Output data and results
Matching your design
Performance matching using
Frequently Asked Questions
All course bookings made through PEA are strictly non-refundable. By registering for a course, you acknowledge and accept that all fees are payable in full and are not subject to refund under any circumstances, including changes in personal or professional commitments or partial attendance.
PEA reserves the right to make reasonable adjustments to course content, trainers, or schedules where necessary, without entitling delegates to a refund. Comprehensive details of each course — including objectives, target audience, and content — are clearly outlined before enrolment, and it is the responsibility of the delegate to ensure the course's suitability prior to booking.
For any inquiries related to cancellations or bookings, please contact our support team, who will be happy to assist you.
