Process Plant Start-up, Commissioning & Troubleshooting
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Process Plant Start-up, Commissioning & Troubleshooting
This self-paced course provides oil and gas professionals with in-depth training on the methodologies, strategies, and best practices for process plant start-up, commissioning, and troubleshooting, ensuring safe and efficient operations.
Description
Commissioning and start-up are critical phases in the lifecycle of any process plant, determining whether a facility transitions smoothly from construction to safe, reliable production. The Process Plant Start-up, Commissioning & Troubleshooting Course equips participants with practical knowledge and tools to manage commissioning phases, evaluate risks, prepare documentation, and implement effective troubleshooting strategies. With a strong focus on safety, reliability, and operational excellence, this flexible e-learning program bridges theory with case-based learning, giving participants the skills to oversee plant commissioning and ensure successful handover to operations.
The final stages of a plant’s construction—commissioning and start-up—are decisive moments that shape its operational success. Without proper planning, execution, and troubleshooting, costly delays, safety risks, and performance issues can arise. This course, designed by PEA, empowers engineers, supervisors, and managers with the knowledge to minimize risks, optimize resources, and achieve safe and reliable plant start-up. Combining structured learning with practical insights, it offers a career-enhancing opportunity for professionals in oil and gas process industries.
By the end of this course, participants will be able to:
• Understand commissioning phases and activities across the project lifecycle.
• Apply methodologies and documentation requirements for effective commissioning.
• Identify and manage risks and challenges during plant start-up.
• Develop a comprehensive commissioning and start-up strategy.
• Conduct mechanical completion and integrity checks.
• Plan for spare parts, cost estimation, and resource allocation.
• Apply troubleshooting and problem-solving techniques during commissioning.
• Ensure safety and quality in plant handover and operational readiness.
• Smooth transition from construction to safe, reliable plant operation.
• Reduced risks, downtime, and commissioning delays.
• Enhanced safety culture and compliance with industry standards.
• Improved cost-effectiveness through proper planning and execution.
• Stronger workforce capability in troubleshooting and problem-solving.
• Strengthen technical knowledge in plant commissioning and troubleshooting.
• Gain confidence in managing high-stakes start-up and handover operations.
• Enhance ability to identify, assess, and mitigate operational risks.
• Develop leadership in executing commissioning strategies effectively.
• Increase career opportunities in project execution and operations management.
This course is ideal for professionals such as:
• Technical personnel supporting plant commissioning and start-up
• Supervisors and engineers (operations and maintenance)
• Project managers and team leaders
• Refinery managers and plant managers
• Section heads, plant supervisors, and process engineers
• Mechanical, electrical, instrumentation, and control engineers
• Contractors and technical staff involved in pre-commissioning, start-up, and troubleshooting
• Introduction to Process Plant Start-up and Commissioning
• Organization and Roles in Commissioning
• Cost Estimation and Spare Parts Planning
• Commissioning Strategy and Methodology
• Mechanical Completion and Integrity Checking
• Pre-commissioning and Operational Testing
• Start-up / Initial Operation, Testing, and Acceptance
• Instrumentation and Control Systems in Commissioning
• Preparing and Isolating the Process Plant
• Planning and Control of Commissioning Activities
• Shortcut Approaches to Commissioning Planning
• Troubleshooting and Problem-Solving during Commissioning & Start-up
• Risk Management in Plant Start-up
• Managing Safety and Quality during Handover
On successful completion of this training course, PEA Certificate will be awarded to the delegates
This course has been meticulously developed by a seasoned PEA expert renowned in the oil and gas industry. With extensive hands-on experience and a proven track record in delivering innovative solutions, our trainer brings a wealth of technical expertise, deep industry insight, and a commitment to excellence. Learners can trust that they are gaining knowledge from a leading authority whose dedication to professional development ensures you receive only the highest-quality training to elevate your skills and career prospects.
Frequently Asked Questions
All course bookings made through PEA are strictly non-refundable. By registering for a course, you acknowledge and accept that all fees are payable in full and are not subject to refund under any circumstances, including changes in personal or professional commitments or partial attendance.
PEA reserves the right to make reasonable adjustments to course content, trainers, or schedules where necessary, without entitling delegates to a refund. Comprehensive details of each course — including objectives, target audience, and content — are clearly outlined before enrolment, and it is the responsibility of the delegate to ensure the course's suitability prior to booking.
For any inquiries related to cancellations or bookings, please contact our support team, who will be happy to assist you.
