Course Schedule

Description

In the Oil and Gas Flow Assurance and Production Chemistry course, participants will learn critical strategies to address flow assurance challenges and production chemistry concerns. The course covers topics like hydrates, asphaltenes, wax deposition, corrosion, scale management, and more. Attendees will develop the skills necessary to prevent and resolve flow disruptions, ensuring optimal production and operational continuity. Using real-world examples, case studies, and interactive sessions, the course prepares participants to make informed decisions in flow assurance and production chemistry.

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Course Description

Introduction


Flow assurance and production chemistry are vital for maintaining the uninterrupted, safe, and efficient operation of oil and gas production systems. This course delves into the chemistry and engineering solutions required to address challenges such as blockages, corrosion, and other flow-related issues that can impact production. Through a balanced mix of theory and practical application, participants will gain the expertise to diagnose and mitigate these issues effectively.

Objectives


Acquire a comprehensive understanding of the fundamental principles of flow assurance.

Identify the main flow assurance and production chemistry issues.

Understand fluids equilibrium during production and gain the key practical skills for fluids sampling, analysis, and their methodologies.

Gain practical skills in modeling and simulation.

Gain the key skills to conduct robust risk assessment, implement effective treatment, and process monitoring.

Gain essential skills in lab and process integration and data management.

Training Methodology


This course employs a blend of interactive lectures, case studies, group discussions, and practical exercises. Participants will gain hands-on experience in identifying and addressing flow assurance issues through simulations and real-world problem-solving techniques.

Organisational Impact


  • Reducing downtime and maintenance costs through effective flow assurance practices.
  • Enhancing production efficiency and minimizing operational risks.
  • Ensuring a proactive approach to production chemistry challenges.
  • Improving asset longevity and performance.
  • Personal Impact


  • Practical knowledge of flow assurance and production chemistry techniques.
  • Enhanced decision-making skills in addressing flow disruptions and production challenges.
  • A deeper understanding of the chemistry and engineering principles critical to their roles.
  • Increased confidence in managing flow assurance risks and solutions.
  • Who Should Attend?


    -        Production technicians

    -        OIMs, Supervisors, and area managers

    -        Production engineers

    -        Reservoir engineers

    -        Account managers

    -        Production chemists

    -        Lab chemists

    -        Microbiologists

    -        Corrosion engineers

    -        Students and interns 

    Course Outline

     

    Day 1

     

    Introduction to flow assurance and production chemistry

     

    Introduction to oil and gas production system

    Production fluids and their Phase equilibrium

    The concept of flow assurance and its use in oil and gas systems

    Fluids hydrodynamics

    Multiphase flow problems

    Production chemistry

    Origins of production chemistry problems

     

    Mineral scales and their management

     

    The cost of scale formation in oil and gas fields

    Scale formation mechanism

    Scale types and factors affecting them

    Scale risk assessment

    Fluids analysis, scale prediction, system data review

    Scale analysis

    Scale monitoring methods

    Scale mitigation methods

    Operational methods

    Chemical inhibitors

    Chemicals testing, selection and application

    Nonchemical methods

    Scale removal methods

    How to design and implement an efficient scale management strategy?

    Case studies



    Day 2


    Gas hydrate

    Operational and safety impacts of GH

    Mechanism of GH formation, GH types, and factors affecting them

    GH risk assessment

    Fluids testing, GH prediction, and process data

    GH monitoring methods

    GH prevention methods

    Operational methods  

    Chemical methods

    Chemicals testing, selection and application

    GH removal methods

    How to implement an efficient GH management strategy?

    Case studies

     

    Wax problems

    Crude oil composition.

    Wax gelation and deposition mechanisms and factors affecting it.

    Risk assessment of wax problems.

    Fluids analysis, wax prediction, system data review

    Wax deposits analysis

    Wax monitoring methods

    Wax mitigation methods:

    Operational methods 

    Chemical methods

    Chemicals testing, selection, and application

    Nonchemical methods

    Wax removal methods

    How to design and implement an effective wax management strategy?

    Case studies

     

    Asphaltene problems

    Asphaltene composition and properties

    Asphaltene aggregation and deposition

    Asphaltene risk assessment

    Fluids testing, asphaltene prediction and system data review

    Asphaltene deposits analysis

    Monitoring of asphaltene deposition

    Asphaltenes mitigation methods:

    Operational methods

    Chemical methods

    Chemicals testing, selection and application

    Nonchemical methods

    Asphaltene removal methods

    How to design and implement an effective asphaltene management plan?

    Case studies



    Day 3


    Crude oil dehydration, emulsions, sludge and foam

    Emulsions formation mechanisms

    Factors affecting emulsions formation

    Emulsion types

    Crude oil dehydration methods

    Crude oil dehydration equipment

    Chemical methods

    Testing, selection, and application of demulsifiers

    Field monitoring of emulsion

    Reverse emulsion mitigation methods

    Sludge problems in oilfield

    Sludge mitigation and removal methods  

    Foam problems in oilfields  

    Methods of mitigating   foam

    Case studies

     

     

    Gas dehydration

    Types of gas dehydration processes

    Absorption, adsorption and condensation methods

    TEG dehydration equipment and operations

    Common problems during gas dehydration

     

    Naphthenate and carboxylate soaps

    Composition of naphthenic and carboxylic acids

    Soap formation mechanisms and factors affecting it

    Soap emulsions vs soap scale

    Soap risk assessment

    Fluids testing, prediction, and system data review.

    Soap mitigation methods

    Operational methods

    Chemical methods

    How to design and implement an effective soap mitigation strategy?

    Case studies


     

     Day 4


    Corrosion and asset integrity

    Impacts and cost of corrosion in oil and gas industry

    Mechanisms of corrosion

    Forms of corrosion

    Factors impacting corrosion problems in oil and gas fields

    Corrosion risk assessment

    Corrosion monitoring

    Corrosion management methods

    System design improvement

    Material selection

    Protective coating

    Corrosion inhibitors

    Testing, selection and application of corrosion inhibitors

    Cathodic protection

     Other methods

    Case studies

     

    Oilfield microbiology

    Microorganisms in oil and gas fields

    Impacts of microorganisms on production

    Types of microorganisms in oil and gas fields

    Factors affecting microorganisms growth in petroleum fields

    Microbiologically influenced corrosion (MIC)

    Biofouling

    Reservoir souring

    Other types of damage by microorganisms

    Microorganisms detection and monitoring methods

    Microorganisms management

    Operational methods of controlling microorganisms 

    Chemical methods of controlling microorganisms

    Non-chemical methods of controlling microorganisms 

    Case studies

    Microbial enhanced oil recovery (MEOR)

     

    H2S management

    Origins of H2S in oil and gas fields

    Impacts of H2S on production

    H2S measurement in gas, oil and water phases

    H2S mitigation methods

    Case studies


     


    Day 5


    Sand production

    Causes of sand production

    Impacts of sand production on operations

    Management of sand production

     

    Water treatment in oil and gas fields

    Water injection treatment processes

    Injection water quality and testing

    Produced water treatment processes

    Produced water re-injection

     

    Production chemicals management

    Production chemical types

    Chemical tendering

    Chemical application methods

    Effective Chemical management

     

    Oilfield monitoring methods

    Chemical analysis methods

    Process parameters monitoring

    Coupons, spools, and side streams

    Sensors

    Pigging and ILI

    Production logging methods

    Smart installation and robotics

     

    Carbon capture and storage

    CO2 capture methods

    CO2 transport and storage

    Issues related to CCUS

     

    Lab activities

    Crude oil analysis

    Water analysis

    Solids analysis

    Microbiological analysis

    Lube oil analysis

    Production chemicals analysis 

    Certificates


    On successful completion of this training course, PEA Certificate will be awarded to the delegatesA

    About The Trainer
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  • : An Experienced oil and gas production chemistry expert with 16+ years of expertise in chemical lab operations, crude oil processing, water treatment, and solving complex production chemistry challenges, including emulsions, scale deposits, and corrosion.

  • Published author of "Essentials of Flow Assurance Solids in Oil and Gas Operations," a comprehensive guide on flow assurance in the oil and gas industry.

  • Founder of Chemdustry (Canada), providing specialized training and consulting services for production chemistry and flow assurance, with over 230 trainees globally and 56 training courses delivered.

  • Successfully supported 10+ oil and gas companies through online consultations, resolving 40+ field cases and fostering operations across regions like North and South America, Europe, the Middle East, and Africa.