Gas Processing and Conditioning
Description
The "Gas Processing and Conditioning" course is designed to give participants a thorough understanding of natural gas processing operations, from the basics of gas conditioning to advanced treatment techniques. This program covers the latest industry standards and technologies, with detailed modules on gas separation, dehydration, and sweetening. Participants will learn how to maximize value from gas assets by enhancing safety, efficiency, and regulatory compliance in gas processing operations.
Demo Class
Introduction
Natural gas plays a crucial role in today’s energy market, requiring specialized processes to meet production, environmental, and market specifications. This course covers the critical stages in gas processing, focusing on the practical skills and knowledge needed to ensure high-quality and economically viable gas outputs. Attendees will explore every aspect of the gas processing stream, from raw feed to final product, learning the key methods used to condition and purify gas for safe and efficient market distribution.
Objectives
Training Methodology
The course combines expert-led presentations with interactive sessions, group discussions, and real-life case studies to enhance learning. Hands-on exercises will provide practical experience with essential gas processing techniques and help participants apply theoretical knowledge in simulated scenarios.
Organisational Impact
By implementing best practices in gas processing and conditioning, organizations can:
- Achieve higher-quality gas production and regulatory compliance.
- Enhance operational efficiency and reduce downtime.
- Improve asset value through better resource management.
- Strengthen environmental stewardship and safety protocols.
Personal Impact
Participants will:
- Gain a competitive edge with specialized knowledge in gas processing.
- Develop practical skills in troubleshooting and optimizing gas operations.
- Enhance career prospects with expertise in a critical field of oil and gas.
- Gain confidence in applying best practices and decision-making in gas processing environments.
Who Should Attend?
This course is ideal for:
- Process Engineers, Production Engineers, and Facilities Engineers
- Plant Operators and Field Technicians involved in gas processing
- Project Managers and Operations Managers overseeing gas conditioning
- Professionals transitioning into gas processing roles within the oil and gas industry
Day-1: Introduction to Natural Gas Processing
·
Introduction to natural gas
·
Natural gas origin & reservoir of natural gas
·
Natural gas production
·
Physical properties of natural gas
·
Impurities in the gas
· Heating value/ BTU (British Thermal Unit) importance
Day-2: Receiving Gas at a Plant & Separation
·
Gas-liquid separation system
·
Separators (types of separators - separator sizing)
·
Common variables such as pressure, temp., flow and level
·
Instrumentation, control, and measurement of natural gas and gas
liquids
·
Control valves & actuators
·
Pressure, temperature, and level controls
·
Field application of instruments
·
Structured approach to the process operation
·
Contaminants removal
·
Process plant machinery specific plant issues
·
Management, planning and control
· Startup and shutdown planning & control
Day-3: Dehydration of Natural Gas -1
·
Water content in the Natural gas.
·
Dew point & Dew point depression
·
Hydrate.
·
Hydrate Formation, Hazard, prevention and handling Types of
dehydration processes: absorption, adsorption and condensation
·
Gas Dehydration methods
·
Selection of gad dehydration methods
·
Gas Dehydration by Absorption -TEG
·
Process Description of the TEG (Triethylene Glycol) Dehydration
Unit
·
The Factors that affect the TEG Dehydration Unit Performance
· Troubleshooting of the TEG Dehydration Unit
Day-4:Gas Dehydration by Adsorption process-2
·
Mole sieve gas dehydration
·
Mass transfer zone
·
Regeneration system
·
Operation and adsorbent life
·
Mole Sieve operating problems and troubleshooting
·
Mole Sieve loading &unloading procedures
· Troubleshooting of the TEG Dehydration Unit
Day 5: Gas Sweetening Process -1
·
Gas Sweetening Introduction
·
Process classification
·
Selection criteria for sweetening processes
·
Adsorption processes
·
How adsorption systems work
·
Types of adsorbents
·
Characteristics for adsorbents
·
Regenerative adsorption systems
·
Physical and chemical adsorption
·
Regeneration methods for adsorption
·
Troubleshooting of gas Sweetening Unit
Day 6: Gas Sweetening Process -2
·
Absorption processes
·
How absorption systems work
·
Absorption processes using a regenerative chemical reaction
·
Equipment for absorption
·
Removing H2S with physical and chemical absorption
·
Columns for distillation, absorption and stripping
·
Stages processes (Plate/ Packed)
·
Chemical absorption
·
Amines
·
Types of amines
· Troubleshooting of the Amine treatment process
Day 7: Mercury Removal Systems
·
Mercury Problem in Natural Gas
·
Process Description of the Mercury Removal Units
·
Hydrate Formation Conditions
·
Hydrate Prevention and Mitigation Methods
·
Water Content Estimation
·
Water Dew Point Control
· Dehydration Systems and Methods
Day 8: Compression
·
Compressors Types
·
Determining Discharge Pressure
·
Work of Compression
·
Compression Ratio
·
Ratio of Specific Heats
·
Reciprocating Compressor Capacity
·
Specifying Reciprocating Compressors
·
Trouble Shooting Reciprocating Compressors
·
Centrifugal Compressors - General Operating Characteristics
·
Centrifugal Compressor Controls
·
Specifying Centrifugal Compressors
· Trouble Shooting Centrifugal Compressors
Day-9: Sulfur Recovery
·
The Claus Process.
·
How the process works.
·
Claus process considerations
·
Technology overview
I.
Types of plants
II.
Straight-through process
III. Split-flow Process.
·
On successful completion of this training course, PEA Certificate will be awarded to the delegates
